UN Approved 4GV Hazmat Boxes

4G in the UN Specification Mark indicates that the packaging is a Fiberboard Box, 4 =  box and G = Fiberboard.

The letter ‘V’ following the packaging code signifies a “special packaging” conforming to a specific set of requirements as set out in 6.1.5.1.7 of the UN Model Regulations.

For example, gross mass of the inner packagings rules and rules relating to the testing of the packaging, including use of inner types, drop heights & stack test requirements.

All our 4GV hazmat boxes, such as our 4GV/X5/S box, must be shipped with vermiculite as an absorbent packaging material.

If you do not wish to use vermiculite, you can select a 4GV box from our eco range, such as our 4GV/X4/S box, with which you will need to use biodegradable chips as an absorbent cushioning material instead.

At Air Sea USA, we can also facilitate the creation of custom made packaging. If you are currently using packaging that isn’t the correct size or design to accommodate your shipments, you may be able to save money by commissioning custom made packaging.

Creating bespoke packaging designed to your exact packaging requirements may improve shipping costs. It is perfect for creating effective 4GV packaging for airbags and other hazardous equipment.

Whilst fiberboard is a specific class of cardboard, some people use the terms interchangeably.

Officially the correct terminology used in the transport regulations is Fiberboard not Cardboard.

They are permitted for the use of transporting packing group I, which means that they are therefore permitted to be used for less hazardous items in packing groups II and III as well.

Also remember that each box has a maximum gross weight limit that will vary from box to box.

One of the special packaging requirements relating to weight for “V” variants is ‘the total combined gross mass of inner packaging shall not exceed one-half the gross mass of inner packaging used for the drop test’.

Shippers must refer to the assembly instructions for the weight restrictions.

They are also drop tested to the highest standards suitable for packaging group I items which is with a height of 1.8 metres.

Stack tests must also be performed for 4GV hazmat boxes to be approved, and this must be performed whilst the box is empty of inner materials to ensure that the outer fiberboard material is under pressure without support from goods packed within.

Relevant 4GV packaging assembly information can be found on any of our 4GV product pages.

To be UN certified, 4GV hazmat boxes must pass:

• Drop tests – Dropped from 1.8 meters with fragile glass inners.
• Stack tests – Pressure tested with contents to ensure the package can handle stacking loads.
• Vibration test – To simulate transportation conditions.

Each box must be packed according to UN assembly instructions, ensuring compliance with IATA, IMDG, and DOT regulations.

Yes. 4GV hazmat boxes meet the IATA Dangerous Goods Regulations (DGR) and are approved for air transport. They must be packed according to the provided UN assembly instructions, including proper cushioning, inner container selection, and gross weight limits.

If you are purchasing 4GV hazmat boxes for air transport, ensure:

• The total package weight complies with airline regulations.
• Inner packaging is properly cushioned with vermiculite or an appropriate alternative, depending on the specific 4GV box.
• Hazard labels and documentation are correctly applied.

Not necessarily. Many 4GV hazmat boxes require vermiculite, but there are some eco-friendly alternatives that allow the use of biodegradable chips as a cushioning material.

Always check the box specifications and UN packing instructions.

To ensure UN compliance, follow these steps:

• Choose the correct inner packaging: Make sure it meets 4GV weight and size limits.
• Add absorbent material: Use vermiculite or biodegradable chips for cushioning.
• Seal inner containers: Prevent leaks using leakproof closures or tape.
• Insert into the outer box: Ensure cushioning fills empty spaces.
• Close and seal the box: Use UN-certified tape and follow assembly instructions.
• Apply labels and documentation: Affix hazard labels and UN markings correctly.

Our 4GV boxes are fully compliant with international shipping regulations, ensuring they are both UN-certified and IATA-approved. We also offer eco-friendly options, providing sustainable alternatives to traditional hazmat packaging.

For those with unique requirements, custom solutions are available, allowing us to tailor packaging to meet your exact needs. Additionally, our team provides expert guidance to ensure compliant hazmat shipping.

Explore our full range of 4GV hazmat boxes or contact us today for professional advice on selecting the right packaging solution for your hazardous shipments.